Metal Fabrication Traceability & Workflow Software

Metal Fabrication Traceability Solutions for Job-Shop Visibility From Cut to Ship

Metal fabrication shops run job after job across cutting, forming, welding, and finishing — each with its own material, work-center schedule, and delivery date. KnarrTek's metal fabrication traceability and workflow solutions — the BellHawk and MilramX platforms — give fabricators real-time visibility into job status, material and scrap yield, and work-center progress from raw stock receipt through cutting, forming, welding, finishing, and shipment, whether a shop runs on-premise, offline on the floor, or in a hybrid configuration.

  • Job & Work Order Tracking
  • Barcode & RFID Traceability
  • Material & Scrap Yield Tracking
  • On-Premise, Offline & Hybrid Deployment
  • Weld & Work-Center Data Capture
  • ERP & Quoting Integration
ReceiveRaw stock scanned & staged
Cut & NestCut list issued to a job
Form & WeldWork-center progress tracked
FinishDeburr, coat, or paint logged
InspectQC hold & release recorded
ShipJob closed & synced to ERP
Traceability as an Operational Backbone

What is metal fabrication traceability software?

Metal fabrication traceability and workflow software combines job and work order tracking, material and scrap yield visibility, and work-center data capture so a fab shop can see exactly where every job stands, from raw stock to shipment. KnarrTek delivers this through two connected platforms: BellHawk, which captures barcode and RFID scan data on materials, jobs, and work-center activity at every step, and MilramX, which layers rules-based automation and ERP or quoting integration on top of that data. Together they replace paper travelers and spreadsheet job tracking with one real-time record spanning receiving, cutting, forming, welding, finishing, and shipping.

01

Job & Work Order Tracking

Track jobs and work orders in real time from raw stock issue through cutting, forming, welding, finishing, and shipment.

02

Material & Scrap Yield Tracking

See how much of a cut list's raw stock became finished parts versus drop or scrap, by job, by material, and by work center.

03

Work-Center & Labor Tracking

Capture time and output at each work center — cutting, press brake, welding bay, finishing — to see where a job actually is.

04

Barcode & RFID Data Capture

Automate data capture at receiving, work centers, and shipping so job status stays accurate without a paper traveler.

Persistent Pressure on Margins and Schedules

Where metal fabrication shops lose time and material

Fabrication shops juggle custom jobs, shifting material costs, and multiple work centers competing for the same schedule. KnarrTek's BellHawk and MilramX replace paper travelers and manual job boards with one connected, real-time record.

01

Material Yield & Scrap Loss

Without a record tying cut lists to actual usage, drop and scrap go untracked, and rising material costs erode margin on jobs that looked profitable when quoted.

02

Paper Traveler Inefficiencies

Paper travelers and whiteboards introduce errors and lag — a job's real status is often a phone call or a walk to the shop floor away from what the office sees.

03

Work-Center Coordination Gaps

Cutting, forming, welding, and finishing each run their own pace, and a bottleneck at one work center often isn't visible to the others until a job is already late.

04

Quality & Weld Documentation

Weld logs, material certs, and inspection records assembled by hand at job close are slow to produce and easy to get wrong when a customer asks for them.

Fabricator scanning a work order barcode at a welding bay in a metal fabrication shop, illustrating how KnarrTek's metal fabrication traceability software captures job status at the point of work.
Four Connected Capabilities

What BellHawk does for metal fabrication shops

BellHawk is metal fabrication traceability software built to track jobs, materials, and work-center activity from a single barcode and RFID scan data layer, wherever a job is running in the shop.

01

Job & Work Order Tracking

Track work orders through cutting, forming, welding, finishing, and shipment, so the shop floor and the office see the same status.

02

Material & Scrap Yield Tracking

Compare issued stock against finished parts by job and material to see real yield, not the estimate from the quote.

03

Work-Center & Labor Tracking

Capture time, output, and operator at each work center to identify bottlenecks and support accurate job costing.

04

Barcode & RFID Tracking

Scan materials, jobs, and work orders to automate data capture, cut manual entry, and keep every system that depends on it accurate.

KnarrTek metal fabrication traceability and workflow solutions architecture diagram: raw stock, cut lists, and work orders connect via barcode and RFID scans to the BellHawk engine, which posts to the job record driving material yield, labeling, work-center tracking, and ERP and quoting sync through MilramX.
How the System Connects

From raw stock to job record

Raw stock, cut lists, and work orders are scanned by barcode and RFID at receiving and every work center as a job moves through the shop. BellHawk records material usage against the cut list, tracks job progress across cutting, forming, welding, and finishing, and applies labeling and identification at the part and job level. That record feeds the data MilramX uses to trigger rules-based alerts on delays or material shortages, consolidate visibility for shop and operations leadership, and synchronize selected data with ERP, quoting, and scheduling systems.

  • Barcode and RFID capture at receiving and every work center.
  • Material usage tracked against the cut list to reveal real yield.
  • Job and work-center status updated in real time as parts move.
  • Rules-based alerts flag delays, shortages, or missed process steps.
  • Offline store-and-forward capture keeps the floor moving without a live connection.
  • Selected data synchronized to ERP, quoting, and scheduling systems via MilramX.
Discuss your shop's requirements
From Raw Stock to Shipment

What happens to a job as it moves through the shop

Each of these stages is a real sequence a BellHawk-enabled fab shop follows, and each one writes something to the job record — so material and job status stay tracked end-to-end, work-center progress stays current, and quality documentation happens automatically instead of by hand.

Receive & Nest

Raw stock is scanned on arrival, and a cut list is issued to the job before material moves to the first work center.

Fabricate & Weld

Parts move through cutting, forming, and welding, with work-center time, output, and weld data captured at each step.

Finish & Ship

Finished parts are deburred or coated, inspected, labeled, and shipped, with the job record closing out with a full material and quality history.

KnarrTek metal fabrication workflow diagram: raw stock is received and a cut list issued, the job moves through fabrication with work-center and weld data captured, and the finished job is inspected, labeled, and shipped with a material yield figure and a full job traceability record.
On-Premise, Offline, and Hybrid Capabilities

Deployment flexibility for metal fabrication shops

KnarrTek's platforms adapt to how a fab shop actually runs, supporting minimal disruption during implementation and long-term scalability as job volume or shop floor space grows.

On-Premise Deployment

BellHawk and MilramX install fully in-house on existing infrastructure, providing complete data sovereignty — well suited to shops with strict IT policies or proprietary part designs.

Offline & Store-and-Forward

Rugged mobile devices buffer barcode and RFID scans locally in metal-shielded or connectivity-challenged areas of the shop floor and synchronize automatically once reconnected.

Hybrid Cloud

Data capture stays on secure local servers while cloud-based analytics give shop leadership consolidated job and material metrics across one or multiple facilities.

Wide view of a metal fabrication shop floor with staged steel jobs and labeled material racks, illustrating how KnarrTek's metal fabrication workflow solutions synchronize shop-wide job data through BellHawk and MilramX.
Strategic Decision Support

Where MilramX extends BellHawk with automation

MilramX is the half of KnarrTek's metal fabrication workflow solutions that turns BellHawk's real-time scan data into action — automating workflows and synchronizing information across ERP, quoting, and scheduling systems, reducing manual effort and supporting consistent job costing and quality documentation.

01

Rules-Based Alerts & Automation

Configure automated alerts for material shortages, delayed jobs, or missed work-center steps, and standardize routing across jobs to reduce reliance on manual oversight.

02

Data Visibility for Leadership

Consolidate data from multiple work centers into one view of job progress, material yield, and labor utilization to support planning and quoting.

03

ERP & Quoting Integration

Sync BellHawk data with ERP, quoting, and scheduling software to reduce duplicate entry and keep job costing aligned with what actually happened on the floor.

Read the KnarrTek white papers

What Changes on the Floor and in the Office

Why metal fabrication shops choose KnarrTek

KnarrTek's metal fabrication traceability and workflow solutions tackle the core pain points of job-shop work: untracked material yield, manual paper travelers, slow bottleneck detection, and documentation assembled by hand.

Real-Time Job Visibility

Instant insight into job status and work-center progress replaces phone calls and walks to the shop floor.

Reduced Material Waste

Tracking real usage against the cut list surfaces scrap and drop trends before they quietly erode job margin.

Fewer Manual Errors

Barcode and RFID capture replaces paper travelers, cutting the transcription errors that come with manual job tracking.

Faster Quality Documentation

Weld logs, material records, and inspection results are assembled from the job record instead of pieced together by hand.

Better Work-Center Coordination

Shared, real-time data helps cutting, forming, welding, and finishing stay in sync instead of working from separate boards.

Scalable Across Jobs

Modular deployment adapts from a handful of jobs a week to a high-mix, multi-work-center shop without a system overhaul.

Representative Application Patterns

Two ways metal fabrication traceability solutions are deployed

BellHawk and MilramX support a range of shop configurations. These are representative patterns rather than a specific fabricator's results, described so you can recognize which one resembles your own operation.

Pattern 1 · High-Mix Job Shop

Many small custom jobs tracked from quote to shipment

Every job gets a barcode at kickoff, and each work-center scan updates its status — so a shop running dozens of concurrent small jobs always knows where each one actually is.

A job shop running a high mix of small, custom orders issues a barcode or RFID tag to each job at kickoff. BellHawk records material issued against the job's cut list and updates status as the job moves through cutting, forming, welding, and finishing, so the office can quote and schedule new work without losing track of what's already in progress.

What this pattern is intended to improve

Accurate job status without shop-floor phone calls, material yield visibility on jobs quoted thin, and a documented history ready when a customer asks for it.

Pattern 2 · Multi-Work-Center Coordination

Cutting, forming, welding, and finishing kept in sync

Each work center scans a job in and out, so a bottleneck at welding is visible to the whole shop the moment it happens, not at the next production meeting.

A larger fab shop with dedicated cutting, forming, welding, and finishing areas uses BellHawk to scan a job in and out of each work center, capturing time, operator, and output at every step. MilramX consolidates that data into a shop-wide view, flagging a bottleneck at any one work center before it delays every job behind it.

What this pattern is intended to improve

Earlier visibility into work-center bottlenecks, more accurate labor and job costing, and less time spent reconciling separate paper travelers between departments.

These are representative application patterns, not guaranteed outcomes. Actual results depend on shop layout, equipment and network conditions, process design, implementation scope, data quality, integrations, procedures, training, and user adoption.

Choose the Right KnarrTek Package

Three ways to run metal fabrication workflow software

BellHawk and MilramX are the metal fabrication traceability software underneath KnarrTek's product line, delivered as three packaged options. Which one fits depends on how much of your shop runs through the system, how you need to deploy it, and how much automation you want around exceptions.

Cloud

BellHawk Online

Browser-based real-time tracking for materials, jobs, barcode scans, and work-center activity, without replacing your ERP or quoting platform. Material receipts, job status, and shipments are visible the moment they're scanned, with no local server to maintain.

Best fit: smaller shops that want cloud job and material tracking without on-premise infrastructure.
Explore BellHawk Online
On-Premise

WIPtracker

In-shop MES and WMS control covering job and work order tracking, material and scrap yield, work-center labor capture, and barcode and RFID data — the deeper on-site foundation fabricators use for full cut-to-ship traceability.

Best fit: shops needing full floor-to-office control, detailed job costing, and on-premise or offline deployment.
Explore WIPtracker
Connected

SmartOps24x7

ERP and quoting integration built around KnarrTek's MilramX agents, adding rules-based alerts, 24/7 system oversight, and automated data exchange across connected shop management systems.

Best fit: shops running multiple connected systems that need automated exception handling and ERP synchronization.
Explore SmartOps24x7
Explore KnarrTek's Core Capabilities

Job traceability is one part of a larger record

BellHawk's metal fabrication traceability software works alongside the other ways KnarrTek collects data at the point of work. Most deployments combine two or three of these.

Real-Time WIP Tracking

Work-in-process visibility across every work center, so a job's status is always current wherever it sits in the shop.

WIP tracking

Inventory & Asset Tracking

Accurate material and equipment visibility across the shop, the record that every job transaction posts into.

Inventory tracking

RFID Tracking Software

KnarrTek's RFID tracking software delivers hands-free identification that streamlines and automates job and material tracking where barcode scanning alone is impractical.

RFID tracking

Track & Trace Materials

Traceability software for material genealogy from receiving to shipment, linking every raw stock lot to the job it became.

Materials traceability

Materials Flow & Job Tracking

Movement and job progress monitored throughout the shop, giving work-center transactions their operational context.

Job tracking
Metal Fabrication Software FAQs

Common questions about job traceability and shop-floor control

Practical answers about KnarrTek's metal fabrication traceability and workflow solutions — BellHawk, MilramX, RFID, and what actually gets tracked once a job hits the shop floor.

What is metal fabrication traceability software?
Metal fabrication traceability and workflow software combines job and work order tracking, material and scrap yield tracking, and work-center data capture to track a job from raw stock receipt through cutting, forming, welding, finishing, and shipment. KnarrTek delivers this through BellHawk for barcode, RFID, and mobile data capture, and MilramX for automation and ERP or quoting integration on top of that data.
Can this track material yield and scrap by job?
Yes. BellHawk records material issued against a job's cut list and compares it with what's actually consumed, surfacing scrap and drop by job, material, or work center instead of leaving yield as a guess left over from the quote.
Does this replace our paper travelers or job boards?
Yes, that's the typical starting point. A barcode or RFID tag travels with the job instead of a paper traveler, and each work-center scan updates status in BellHawk automatically, so the office sees the same status the shop floor does without a phone call.
Can this capture weld logs and work-center data?
Yes. BellHawk captures time, operator, and output at each work center, including welding, and links that data to the job's serial or work order record — supporting the documentation a customer or quality review may ask for, without assembling it by hand at job close.
Do we have to choose between barcode and RFID?
No. BellHawk reads barcode and RFID data side by side, so a shop can use barcode scanning where it's practical and RFID where hands-free or bulk reads make more sense — on the same job, without maintaining two separate systems.
Can this run in shops with limited connectivity or metal shielding?
Yes. BellHawk can run entirely on-premise, and mobile scanners support offline store-and-forward capture that queues barcode and RFID data locally and synchronizes automatically once connectivity returns — useful in metal-shielded or connectivity-challenged areas of a shop floor.
What's the difference between BellHawk and MilramX?
BellHawk is the layer that captures barcode, RFID, and mobile scan data on materials, jobs, and work-center activity at receiving and every station on the floor. MilramX sits on top of that data, adding rules-based automation, alerts, and integration with ERP, quoting, and scheduling systems. Most shops start with BellHawk for shop-floor traceability and add MilramX when they need automated cross-system coordination.
Can this integrate with our ERP or quoting software?
Yes. MilramX synchronizes BellHawk's job, material, and work-center data with ERP systems, quoting platforms, and scheduling tools, reducing duplicate data entry and keeping job costing aligned with what actually happened on the floor.
How does this help with work-center bottlenecks?
MilramX consolidates scan data from every work center into one view, so a slowdown at cutting, forming, welding, or finishing is visible to the whole shop as soon as it happens — not discovered when a downstream work center runs out of parts to process.
Does this support quality and material certification documentation?
BellHawk and MilramX record and organize the material, work-center, and inspection data — including mill certs and weld records tied to a job — that quality reviews and customer documentation typically require. They support and document that record; the underlying material certifications and welder qualifications still come from your suppliers and certifying bodies, not the software itself.
Can this scale from a small shop to a multi-work-center facility?
Yes. BellHawk and MilramX deploy the same way whether you're running a handful of jobs a week or coordinating multiple work centers across a larger facility, with hybrid configurations giving leadership a consolidated view as you grow.
What does implementation typically involve?
Typically: confirming your material and job master data, work-center layout, and documentation requirements; setting up barcode and RFID scanning at receiving and each work center; configuring rules-based alerts and routing; agreeing what data flows to ERP and quoting through MilramX; and training shop and office staff on the scan sequence. Most shops start with one work center or job type and extend from there.
Bring Every Job Into One Record

Ready to see every job from cut to ship?

Start with the visibility gap costing you the most material or margin — KnarrTek's metal fabrication workflow solutions team can help map your jobs, materials, work centers, and integrations needed to turn barcode and RFID scans into a complete job record, on-premise, offline, or hybrid.