Materials & Roll Converting Software
Roll Converting Tracking and Management Software
KnarrTek’s BellHawk and MilramX platforms empower roll converters, coaters, and printers to address complex challenges in tracking materials across multiple units of measure, such as pounds, feet, and sheets. These solutions eliminate manual paperwork, reduce errors in inventory and production tracking, and provide real-time visibility into operations. Tailored for industries like paper, plastic, woven, and non-woven materials, as well as packaging, KnarrTek’s tools use barcode scanning, RFID, and scale integration to deliver scalable, cost-effective solutions.
5 Essential Benefits of Our Roll Converting Software
BellHawk is a robust Manufacturing Execution System (MES) and Warehouse Management System (WMS) designed for make-to-order roll converters, coaters, and printers. By replacing paper forms and manual data entry with barcode and RFID technology, BellHawk tracks rolls, sheets, and other materials in real-time, supporting complex unit conversions and ensuring accurate inventory management. Ideal for printing, coating, laminating, and die-cutting operations, BellHawk saves $50,000–$150,000 annually by reducing labor and errors.
Multi-Unit Tracking
Track rolls and sheets by length, width, thickness, weight, and other attributes, with automatic unit conversions (e.g. pounds to feet).
Production Monitoring
Monitor work-in-process materials through operations like slitting, coating, and die-cutting, ensuring accurate job tracking.
Scrao & Rework Management
Track butt rolls, leftover chemicals, and recyclable scrap for reuse, minimizing waste and ensuring accurate accounting.
Label Automation
Produce on-demand barcode labels for raw, intermediate, and finished materials, ensuring precise tracking and compliance.
Scale Integration
Interface with weighing scales to calculate material quantities, such as roll lengths or sheet counts, for accurate inventory.
BellHawk Applications in Roll Converting
BellHawk supports a wide range of roll converting operations, from printing and coating to slitting and packaging. It eliminates inefficiencies caused by manual tracking and complex unit conversions, offering real-time visibility and seamless integration with ERP and accounting systems. BellHawk is ideal for converters handling paper, plastic, woven, non-woven, and packaging materials.
Printing, coating, and laminating rolls and sheets with precise material tracking.
Die-cutting, slitting, and cutting operations, managing work-in-process and scrap.
Packaging and kitting of finished products for customer-specific orders.
Multi-site operations, integrating inventory and production across facilities.
Efficient Roll Converting Workflow
Streamlined Material and Production Management
BellHawk optimizes roll converting operations with a real-time, data-driven workflow:
- Receive and track raw materials with barcode scanning, including customer-owned materials, for accurate inventory.
- Monitor production processes (e.g., printing, coating, slitting) in real-time, tracking material transformations.
- Manage scrap, rework, and leftover materials like butt rolls for reuse and accurate accounting.
- Automate barcode label printing and quality checks to ensure accuracy and compliance.
- Handle picking, packing, and shipping with real-time data integration for seamless order fulfillment.
MilramX: Intelligent Decision Support for Roll Converting
MilramX is a real-time, rules-based decision support platform that enhances coordination and data exchange in roll converting operations. Built on the Microsoft stack (Visual Studio, IIS, SQL Server), MilramX integrates seamlessly with BellHawk and systems like ERP, QuickBooks, or Oracle, providing actionable insights to prevent delays and optimize processes.
Smart Automation
Employs an intelligent-agent framework to manage parallel tasks like data transfers and notifications, optimizing supply chain processes.
Data Integration
Collects and processes data from multiple systems, converting it into High Level Data Objects (HLDOs) for streamlined operations.
Operations Dashboard
Monitors purchase orders, work orders, move orders, and shipments in real-time for enhanced oversight.
Error Management
Features automated error detection and correction for continuous operation, with alerts for IT support when needed.
Adaptable Integration
Connects with ERP, CAD, and other systems, supporting applications in pharmaceuticals and related industries like medical supply chains.
Benefits of KnarrTek's Roll Converting Software
KnarrTek’s BellHawk and MilramX address critical roll converting challenges, such as managing multiple units of measure and tracking leftover materials. Key benefits include:
- Multi-Unit Management: Tracks materials in pounds, feet, sheets, and more, with seamless unit conversions for accurate inventory.
- Cost Savings: Saves $50,000–$150,000 annually by eliminating paper forms, manual data entry, and errors.
- Waste Reduction: Tracks butt rolls, scrap, and leftovers for reuse, minimizing waste and improving cost efficiency.
- Real-Time Visibility: Provides instant insights into inventory, production, and shipments, reducing downtime and delays.
- Scalable Integration: Seamlessly integrates with ERP, accounting, and supply chain systems, extending legacy system functionality.
KnarrTek’s solutions tackle the roll converting industry’s challenges of complex unit conversions, manual processes, and material waste. BellHawk ensures accurate tracking and supports Industry 4.0 standards, while MilramX enhances decision-making with real-time data integration. Together, they deliver a cost-effective, scalable solution that boosts efficiency, reduces costs, and drives operational excellence.
Interested in learning more? Click the button below to access KnarrTek’s Whitepapers by Dr. Peter Green.
KnarrTek's Capabilities
Inventory & Asset Tracking
Learn how we help you accurately track inventory and assets across your facility
RFID Inventory System
See how RFID technology can streamline and automate your inventory tracking.
Real-Time WIP Tracking
Discover how KnarrTek enables real-time visibility into your work-in-process operations, across all sites.
Materials Flow & Job Tracking
Find out how our solutions monitor material flow and job progress throughout production.
Track & Trace Materials
Explore how KnarrTek’s software makes it easy to track and trace materials from receiving to shipping.
