Food Traceability Software for FSMA Records, Lot Genealogy, and Rapid Recall Readiness
KnarrTek food traceability software gives food processors, beverage manufacturers, co-packers, and distributors one real-time record of ingredients, lots, production, quality checks, and shipments, captured by barcode and RFID scans instead of paper logs.
When a supplier flags an ingredient or an auditor asks for records, you can trace one step back and one step forward in a search, and keep the documentation your FSMA, HACCP, and SQF programs rely on, on-premises, in the cloud, or hybrid.
- Lot and Batch Genealogy
- Barcode and RFID
- FSMA 204 Records
- ERP and Accounting Sync
What Is Food Traceability Software?
Food traceability software records which ingredient and packaging lots went into each batch, which finished lots each batch produced, and which customers received them, along with the quality checks, dates, and locations along the way. KnarrTek delivers food and beverage traceability solutions on two platforms: BellHawk, an MES and WMS that captures barcode, RFID, and mobile scans at receiving, storage, production, packaging, and shipping, and MilramX, which adds rules-based alerts and integration with ERP and accounting systems.
Lot and Batch Genealogy
Ingredient lots linked to batches, finished lots, and shipments, forward and backward.
Expiration and Storage
Lots tracked by location, expiration date, and storage requirement from receipt to shipment.
Quality Records
QC approvals, test data, holds, and releases recorded against the lot as they happen.
Plant-Wide Visibility
Inventory, WIP, labor, orders, and shipments in one current view.
Where Food and Beverage Operations Lose Time and Control
Food and beverage producers work under demanding recordkeeping rules, and every manual handoff is a chance for the record to fall behind the product.
Overlapping requirements
FSMA, Bioterrorism Act recordkeeping, HACCP, and SQF each expect records, and paper systems track them separately.
Broad, slow recalls
Without a searchable lot record, a suspect ingredient can force a recall of everything made that week.
Aging and spoiled stock
A paper log can't flag a lot nearing expiration before it becomes waste or a quality problem.
Disconnected sites
Plants, warehouses, and co-packers on separate spreadsheets leave leadership without one view.
What KnarrTek Food Traceability Software Does
BellHawk works as a manufacturing execution system and warehouse management system for food processors and beverage manufacturers, replacing paper forms and manual entry with barcode scanning and mobile devices.
Receiving, production, quality, warehouse, and shipping teams all work from the same lot record.
Lot and Material Tracking
Materials tracked by lot or serial, location, expiration date, storage requirement, and quality status.
Traceability Database
Every ingredient used in each intermediate and finished product is recorded, for one-step-back and one-step-forward traces.
Quality Assurance
QC approvals and test data captured at each step to support your quality plan.
Holds and Releases
Lots on hold can't be picked or shipped until released, and the reason and approver are recorded.
Automated Labeling
Product- and customer-specific labels printed from the lot record, so codes and dates match what's in the case.
Real-Time Visibility
Inventory, WIP, equipment, labor, orders, and shipments in one current view across the plant.
How Food and Beverage Traceability Solutions Turn Scans into One Record
Ingredients, packaging, and production activity are scanned into BellHawk at receiving, storage, processing, and packaging. BellHawk records lot status, tracks WIP across production steps, and prints labels at the lot and case level. MilramX uses that record to flag quality holds and shortages, consolidate views for plant and quality leadership, and share selected data with ERP and accounting systems such as QuickBooks or Oracle, without replacing them.
Capture at Every Step
Barcode and RFID scans at receiving, storage, processing, packaging, and shipping.
Lot Status Everywhere
Expiration, storage, and hold status visible across coolers, freezers, dry storage, and docks.
Selected Data to ERP
Receipts, production, and shipments shared with ERP and accounting through MilramX.
One Step Back, One Step Forward: How Food Traceability Software Narrows a Recall
Each stage writes to the traceability record, so a lot stays tracked end to end and quality holds stay visible. When a supplier flags an ingredient lot, a search shows the batches that used it, the finished lots they produced, and the customers who received them.
Receive and track
Ingredients and packaging are scanned on arrival with supplier lot, expiration, and storage data before they reach a cooler, freezer, or dry storage.
Process and verify
Lots are issued to batches by scan, quality checks are recorded, and labels print from the batch's own lot data.
Pick, pack, and ship
Finished lots are picked, packed, and shipped by scan, and the record stays available for your retention period.
FSMA Compliance Software and HACCP Records: What Food Traceability Software Supports
KnarrTek supports documentation; it does not certify compliance. FSMA, HACCP, and SQF programs depend on your food safety plan, your people, and inspections or audits by regulators and accredited bodies. KnarrTek keeps the lot, quality, and shipment records those programs rely on organized and searchable. Teams looking for FSMA compliance software or HACCP compliance software usually need exactly that: complete, retrievable records. Compliance responsibility remains with the customer.
FSMA Section 204: the Food Traceability Rule
FDA's Food Traceability Rule requires firms that handle foods on the Food Traceability List to keep Key Data Elements (KDEs) for Critical Tracking Events (CTEs) such as receiving, transformation, and shipping, and to provide records to FDA within 24 hours of a request. FDA has proposed moving the compliance date to July 20, 2028, and Congress has directed FDA not to enforce the rule before that date.
In KnarrTek, the traceability lot code, quantity, product, location, date, and reference document are captured by the same scans your team already makes, so the records can be exported as a sortable list when asked.
HACCP Compliance Software Support
Quality checks and test results can be recorded against the lot at the steps your HACCP plan identifies, with the user and time, so monitoring records are part of production data.
One-up, one-down records
Supplier and customer records for each lot support the immediate-previous-source and immediate-subsequent-recipient recordkeeping FDA expects.
Answers in a search
Pull a lot's full history (ingredients, checks, holds, labels, shipments) for an audit or mock recall without rebuilding it from paper.
Authoritative reference: FDA's FSMA Final Rule on Requirements for Additional Traceability Records for Certain Foods. Each organization decides which requirements apply to its products.
RFID Tracking Software for Cold Storage, Docks, and Distribution
Scanning every case by hand slows a busy dock. KnarrTek RFID tracking software reads tagged pallets and returnable containers without line-of-sight scanning, while barcodes stay in use where they are practical.
- Bulk pallet moves recorded as they pass a reader.
- Lot and expiration status visible by cooler, freezer, or dock location.
- Limited connectivity: mobile devices can store scans and synchronize when reconnected.
- Multi-site: plants and distribution centers roll up to one view.
Deployment Options for Food and Beverage Traceability Solutions
KnarrTek food traceability software fits how your plants run, with minimal disruption during implementation and room to grow as production and distribution expand.
On-Premises
Installs on your own infrastructure for full data control, a good fit for strict IT policies, sensitive supplier data, or legacy systems.
Cloud
BellHawk Online gives smaller processors browser-based lot and inventory tracking with no local server to maintain.
Hybrid
Capture stays local at each plant or warehouse while consolidated dashboards cover every site.
Where MilramX Extends BellHawk
MilramX turns BellHawk scan data into action. Its intelligent agents run data transfers and alerts in the background, connect ERP and accounting systems such as QuickBooks or Oracle, and give managers current information instead of a stack of reports.
Intelligent Agents
Scheduled tasks such as data transfers and alerts run without constant manual oversight.
Data Integration
Data from several systems is gathered and organized for consistent reporting.
Management Console
Purchase orders, work orders, move orders, and shipments tracked in one console.
Exception Handling
Errors and exceptions are flagged and routed to the right person for a decision.
Rules-Based Alerts
Quality holds, shortages, and missed steps surface while there is still time to respond.
ERP and Accounting Sync
Selected lot, production, and shipment data shared without a parallel spreadsheet.
Why Processors Choose KnarrTek Food Traceability Software
KnarrTek tackles the pain points of regulated food production: overlapping requirements, slow manual recalls, shelf-life blind spots, and documentation assembled by hand.
Rapid Traceability
One-step-back and one-step-forward traces in a search, which helps narrow recall scope.
Less Waste and Rework
Fewer labeling errors, less spoiled stock, and fewer expedited shipments.
Food Safety Records
Material and personnel records that support consumer safety and regulatory recordkeeping.
Faster Audit Answers
Lot history, checks, and shipments pulled together without days of paper searching.
Operational Efficiency
Less manual entry and better control of inventory, production, and shipments.
Scales With You
Fits small and mid-sized producers and multi-site operations, configured to your process.
Two Ways Food and Beverage Traceability Solutions Are Deployed
These are representative patterns, not a specific customer's results, described so you can recognize which one looks like your operation.
Lot traceability across several production sites
Each plant runs BellHawk to capture receipt, storage, and packaging scans, with mobile devices covering coolers and docks. MilramX consolidates lot status, quality holds, and WIP across sites for quality and operations leadership, without every plant sharing one network.
Intended to improve: one view of lot status across plants, faster recall scoping, and less spreadsheet reconciliation before audits.
Production and shipping synced with accounting
A lot created at receiving carries through mixing, filling, labeling, and shipping, with scans updating status at each step. MilramX shares that data with QuickBooks or Oracle, so quality holds and shipment status are visible to operations and finance without a parallel spreadsheet.
Intended to improve: fewer miscommunications between production, quality, and finance, and records ready when an auditor asks.
These are representative patterns, not guaranteed outcomes. Results depend on facility scope, product mix, network availability, process design, data quality, integrations, procedures, training, and user adoption.
Three Ways to Run Food Traceability Software
BellHawk and MilramX sit behind three packages. The right fit depends on how much of your plant runs through the system, how you deploy, and how much automation you want around exceptions.
BellHawk Online
Browser-based tracking of lots, materials, barcode scans, and production alongside your ERP or accounting system.
Best fit: smaller processors that want cloud lot and inventory tracking.
WIPtracker
In-plant MES and WMS for WIP, materials, quality records, labeling, and barcode and RFID capture.
Best fit: processors needing full receiving-to-shipping control and detailed lot traceability.
SmartOps24x7
BellHawk plus MilramX agents for rules-based alerts, around-the-clock monitoring, and automated data exchange.
Best fit: multi-site operations that need exception handling and ERP or accounting sync.
Lot Traceability Is One Part of a Larger Record
Most food and beverage deployments combine two or three of these capabilities.
Real-Time WIP Tracking
A batch's status stays current wherever it sits.
View WIP Tracking CapabilityInventory and Asset Tracking
The inventory record every lot transaction posts into.
View Inventory Tracking CapabilityTrack and Trace Materials
Lot genealogy from receiving to shipping.
View Track and Trace CapabilityMaterials Flow and Job Tracking
Material flow and job progress throughout production.
View Job Tracking CapabilityWeigh Scale Software
Ingredient weights captured from connected scales.
View Weigh Scale Software CapabilityRFID Tracking Software
Hands-free identification for pallets and containers.
View RFID TrackingReady to Replace Paper Traceability With a Real-Time Record?
Start with the gap causing the most risk. The KnarrTek food traceability software team will help map your ingredients, lots, quality checkpoints, labels, and integrations, and you'll get quick, friendly answers from people who know the software. KnarrTek works from offices in Millbury, Massachusetts and Panama City, Florida, and supports customers globally, with current accounts in Mexico and Canada.
- Lot genealogy
- Targeted recalls
- FSMA 204 records
- ERP connected
Frequently Asked Questions About Food Traceability Software
Practical answers about lot genealogy, recalls, FSMA and HACCP records, RFID, deployment, and what BellHawk and MilramX track once product starts moving through your plant.
What is food traceability software?
Food traceability software records which ingredient and packaging lots went into each batch, which finished lots each batch produced, and which customers received them, along with quality checks, dates, and locations. KnarrTek delivers it through BellHawk for barcode, RFID, and mobile data capture and MilramX for alerts and ERP or accounting integration.
What are food and beverage traceability solutions?
Food and beverage traceability solutions combine lot tracking, production monitoring, quality records, labeling, and warehouse control so processors can trace product from supplier to customer. KnarrTek's food and beverage traceability solutions replace paper forms and spreadsheets with one real-time record across receiving, production, quality control, and shipping.
Who uses food traceability software?
Food processors, bakeries, beverage manufacturers, co-packers, ingredient suppliers, and food distributors use food traceability software, along with any operation that needs lot-level records for recalls, customer audits, or regulatory recordkeeping.
How does food traceability software reduce the scope of a recall?
BellHawk records which ingredient lots went into which batches and finished lots, and which customers received them. A one-step-back and one-step-forward search shows exactly which lots and shipments are affected, so you can act on those instead of recalling everything produced in a period because the paper trail can't narrow it down.
Is KnarrTek FSMA compliance software?
KnarrTek is food traceability software that supports FSMA recordkeeping. It captures the lot, event, and shipment data that FSMA rules, including the Food Traceability Rule, ask firms to keep, and makes those records easy to search and export. It supports documentation; it does not certify FSMA compliance, and compliance responsibility remains with the customer.
What is the FSMA 204 Food Traceability Rule?
It is FDA's rule requiring firms that manufacture, process, pack, or hold foods on the Food Traceability List to keep Key Data Elements for Critical Tracking Events such as receiving, transformation, and shipping, and to give FDA the records within 24 hours of a request. FDA has proposed a July 20, 2028 compliance date, and Congress has directed FDA not to enforce the rule before then. Check FDA's guidance for the current status.
How does KnarrTek capture FSMA 204 Key Data Elements?
Most Key Data Elements, such as the traceability lot code, quantity and unit, product description, location, date, and reference document, are captured by the same receiving, production, and shipping scans your team already makes. KnarrTek can then produce a sortable list of those records. Which foods and events apply to your operation is your team's decision.
Is KnarrTek HACCP compliance software?
KnarrTek supports HACCP recordkeeping rather than replacing your HACCP plan. Quality checks and test results can be recorded against the lot at the steps your plan identifies, with the user and time, and corrective actions and holds are recorded too. HACCP plan validation, verification, and approval remain with your food safety team and regulators.
Does KnarrTek support SQF and customer audits?
Yes, as a records system. A lot's ingredients, quality checks, holds, labels, and shipments can be pulled in a search for an SQF audit, a customer audit, or a mock recall. SQF certification is granted by accredited certification bodies, not by software.
What does one step back, one step forward traceability mean?
It means knowing the immediate source of every ingredient you received and the immediate recipient of every product you shipped. The Bioterrorism Act recordkeeping rule expects this of most food facilities, and food traceability software makes it a search rather than a paper hunt.
Can KnarrTek track expiration dates and storage requirements?
Yes. BellHawk food traceability software tracks lots by location, expiration date, storage requirement, and quality status, so aging inventory and storage exceptions are visible before they become waste or a quality issue.
Can lots be put on hold?
Yes. In KnarrTek food traceability software, a lot can be placed on quality hold so it can't be picked or shipped until released. The reason, who placed the hold, and who released it are all recorded on the lot.
How does RFID tracking software help food and beverage plants?
RFID tracking software reads tagged pallets and returnable containers without line-of-sight scanning, which speeds bulk moves through docks, coolers, and distribution centers. KnarrTek runs RFID and barcode side by side, so a plant can use each where it fits.
Does BellHawk work in coolers, freezers, and areas with limited connectivity?
Mobile devices can store scans in coolers, freezers, and loading docks with weak coverage and synchronize them when a connection is available. Device models and synchronization behavior should be confirmed for your facility during design.
Can labels be printed from the lot record?
Yes. KnarrTek food traceability software prints product- and customer-specific labels from BellHawk data, so lot codes and dates on the case match what the batch record says, which reduces relabeling and mislabeled shipments.
Can this integrate with our ERP or accounting software?
Yes. MilramX shares BellHawk lot, material, and production data with ERP systems and accounting software such as QuickBooks or Oracle, reducing duplicate entry without replacing those systems.
What's the difference between BellHawk and MilramX?
BellHawk captures barcode, RFID, and mobile scan data on materials, lots, and production at receiving, storage, processing, packaging, and shipping. MilramX sits on top of that data, adding rules-based alerts, automation, and ERP or accounting integration. Most processors start with BellHawk and add MilramX for automated cross-system coordination.
What deployment options are available?
Three: on-premises on your own infrastructure, cloud through BellHawk Online, and hybrid, where capture stays local at each plant while consolidated dashboards cover every site.
Can food traceability software scale from one plant to several sites?
Yes. KnarrTek food traceability software deploys the same way for one plant or several plants and distribution centers, with hybrid configurations giving leadership one view as you grow.
Which KnarrTek package fits a food or beverage operation?
BellHawk Online fits smaller processors that want cloud lot and inventory tracking. WIPtracker fits plants that need full on-premises receiving-to-shipping control. SmartOps24x7 fits multi-site operations that need automated alerts and ERP or accounting synchronization.
What does implementation typically involve?
Typically: confirming ingredient and lot master data, storage and expiration rules, and documentation needs; setting up barcode and RFID scanning at receiving, storage, production, and packaging; configuring quality checks, holds, and labels; agreeing what data flows to ERP or accounting; and training plant staff. Most operations start with one plant or line and expand.
How do we get started with KnarrTek food traceability software?
Contact KnarrTek to request a traceability review. Share what you make, how lots are tracked today, which systems you use, and where records break down. The KnarrTek team, based in Millbury, Massachusetts and Panama City, Florida, will recommend a package, devices, and first workflows, and answer questions quickly and in plain language.
